Servo motor Cut to length line machine

Two cutter and V punching and O punching Cut to length line Width: 100-640mm Max Thickness:0.23-0.35mm

CAH(22)-600D Introduction

 1. Double head decoiler

Coil ID: 500mm

Coil OD: 1200mm (Max.)

Coil weight: 3 T (Max.)

Decoiler speed: Adjust with feeder

Decoiler use synchronization stepless speed regulation with feeding, motor rotation.

 2. Buffer pithead

 3. Feeder machine

 Make up of Up and down feeding roller and length measurement roller etc, feeder roller drive system adopt Taiwan DELTA drive motion control system.  

4. V punch part

Mainly include O punch and V punch 1 set, servo motor driver.

O punch and V notch have horizontal step function, according to the program to automatic adjust.

Punch range: material center of ± 50 mm, stepping series can up to seven levels.

V shear use double cylinders push-pull type servo motor drive, high efficiency, low noise.

5. Shearing part

Mainly make up of + 45 (can adjust the fixed for + 90 °), and --45º shearing machines . And it is made of horizontal slide set, discharging roller .

  

6. Discharging platform

Unilateral positioning, transmission belt stepless speed regulation, discharging smoothly.

7. Layered machine

8. Control cabinet and manipulation platform

Use the Siemens motion control dedicated system, it can realize multi-axis synchronization movement, realize complex shear demand; Human interface design, use convenient, powerful, speed is ordinary sports module to 10 times.

9. A full set of pneumatic system (not including air compressor and purification device) 

    Double cylinder parallel sliding shear mode, each cylinder is provided with a special gas cylinders, and install a high-speed discharge valve.

 

10. Electric control system

The electric control system includes main electric control cabinet and work station.

  u   Main technical parameters

1. Rang of work

Thickness: 0.23 - ­‌0.35mm

Width: 100 - 640mm

Length: 600 - 3500mm

2. Require for coil

Width tolerance: ±0.1mm

Burr ≤ 0.03mm

S deviation between: 2000mm  ≤0.2mm

3. Precision

Length tolerance: ±0.2mm

Angle tolerance: ±0.025°

Burr ≤0.02mm

4. Feeding speed: 150m/min

1)        Knife life: More than one million (Each grinding); Hard alloy material

2)        Total installed capacity: About 30Kw

3)        Total gas consumption: 1 M3/min

5. Working conditions

(1) Temperature less than 40°C

(2) Voltage fluctuation: 380V±10%

(3) Frequency: 50Hz

6. Has longitudinal step function

7. Operation table direction: Right to Left, face to the equipment.

u      Key components schedule 

No.	Name	Qty	Factory or nationality
1	Ac servo drive system	1	Siemens
2	Servo motor	2	Siemens
3	Motion controller	1	Siemens
4	Programmable controller	1	Siemens
5	Encoder	1	Siemens/Japan
6	Special extension module	7	Siemens
7	Special power supply module and power module	1	Siemens
8	Control transformer	1	Siemens
9	Main low voltage electric appliance	1	SCHNEIDER
10	Whole machine manufacture and installation	1	CANWIN

              

u  The key technology and innovations

1. Siemens motion controller of the most high-end dedicated simotion-D435 controller.Voltage command type servo system, the maximum response speed is up to 4000000 pulses per second, speed up to 240 meters per minute. Can realize the multi axis linkage, electronic cam control mode, high speed shearing.

2. Feeding machine adopts center positioning structureThe production line is to change the traditional feeding machine unilateral (fixed) positioning structure layout, use more reasonable advanced center positioning structure layout. The structure can effectively avoid the feeding and discharging unilateral partial load problem, greatly reduces the sheet into pointed phenomenon, to ensure product quality, improve the production line running stability;

 

3. Independent set pressure gas supply mechanismPress section adopts the rotary cylinder, shear section adopts double cylinder push-pull driving; effectively solves the problem of low voltage high speed shearing occurs when the traditional problems. Cooperate with the German Festo quick exhaust valve, to realize high speed low noise shear.

 

4. Push-pull institution

Change the traditional transverse shear line separate pushing structure,, adopt more reasonable push-pull material structure; pulling structure mounted on the punch and shears section, effectively avoid the pusher mechanism causes the material to have problems, greatly improve the shear cutting speed.

Servo motor Cut to length line machine